SheMet Programm
Sunday, April 2nd 2023
18:00 Casual Reception
20:30 End
Monday, April 3rd 2023
08:30 Registration
09:00 Plenary Session
- Opening Ceremony
- Dr.-Ing. Thomas Behr (Mercedes Benz): Automotive body of the future @ Mercedes-Benz
The requirements for future automobiles will continue to include the aspects of functional fulfillment and performance, but as is generally known, the aspect of lightweight construction will gain in importance. In the context of the lecture, the Vision EQXX for lightweight construction will be discussed. Efficient design and manufacturing processes such as Bionicast® and Tailored Tempering will be adressed as well. Considering the sustainability of the body materials, which can be seen in the context of Green Steel and Green Alu, will be essential in the future. This aspect is also presented from the perspective of an OEM.
09:50 Coffee Break
10:10 Parallel Session
Joining by forming
Session chair: Prof. Livan Fratini
- 10:10 Michael Lechner, Fabian Kappe, David Römisch, Tim Rostek and Simon Wituschek: Innovative mechanical joining processes in versatile process chains – potentials, applications and selection procedures
- 10:35 David Römisch and Marion Merklein: Investigation on Pin Caulking as a Versatile Joining Process
- 11:00: Julian Popp, Christoph Zirngibl, Benjamin Schleich, Sandro Wartzack and Dietmar Drummer: Influence of geometrical parameters of conic pin structures in thermoplastic composite/steel hybrid joining
- 11:25: Simon Wituschek, Fabian Kappe, Gerson Meschut and Michael Lechner: Combination of versatile self-piercing riveting processe
Quality and reliability
Session chair: Prof. Hinnerk Hagenah
- 10:10 Masoud Kardan, Nikita Levichev, Alberto Tomás García and Joost R Duflou: Revisiting image-based quality evaluation of laser cut edges
- 10:35 (Tassilo Christ), Johannes Landgraf, Moritz Kompenhans, Theresa Roland and Adrian Heinig: Computer Vision for Industrial Defect Detection
- 11:00 Eugen Stockburger, Hendrik Vogt, Hendrik Wester, Sven Hübner and Bernd-Arno Behrens: Evaluating Material Failure of AHSS Using Acoustic Emission Analysis
- 11:25 Lorenz Butzhammer, Fabian Kappe, Gerson Meschut and Tino Hausotte: Dynamic conformity assessment for joining force monitoring using Bayes filters
11:50 Lunch
12:50 Plenary Session
- Prof. Lukasz Madej: Full-field microstructure-based models in metal forming simulation
The topic presents a concept of full-field microstructure-based models that can be considered as digital shadows of the metallic material’s microstructure during numerical simulations of forming operations. Recent progress in the area of full-field modelling is directly driven by the development of modern metallic materials, often of multiphase nature. Such microstructure types lead to local heterogeneities influencing material behaviour and, eventually, macroscopic properties of the formed product. The concept of the digital material shadow, stages of the model development, and examples of practical applications to simulation of microstructure evolution during sheet forming operations will be discussed within the talk. The presented results will demonstrate the capabilities and also current limitations of such microstructure-based models in the numerical design of final product properties.
13:20 Change to Sessions
13:30 Parallel Session
Joining by forming
Session chair: Prof. Paulo Martins
- 13:30 Johannes Friedlein, Christian Roman Bielak, Max Böhnke, Mathias Bobbert, Gerson Meschut, Julia Mergheim and Paul Steinmann: Influence of plastic orthotropy on clinching of sheet metal
- 13:55 Lars Ewenz, Martin Kuczyk and Martina Zimmermann: Approach to transferring force-based fatigue curves into stress-related fatigue curves for clinch joints
- 14:20: Christian Steinfelder and Alexander Brosius: Experimental investigation of the cause and effect relationships between the joint and the component during clinching
- 14:45: Daniel Köhler, Aiting Yu, Robert Kupfer, Juliane Troschitz and Maik Gude: Comparison of Ex- and In-situ Investigations of Clinched Single-Lap Shear Specimens
High speed cutting and forming of sheet metals
Session chair: Prof. Verena Kräusel
- 13:30 Agnes Schrepfer, Markus Welm, Philipp Tröber, Florian Steinlehner and Wolfram Volk: Temperature measurement during blanking with enhanced speeds
- 13:55 Maik Holzmüller, Maik Linnemann, Werner Homberg, Verena Psyk, Verena Kräusel and Janika Kroos: Proof of concept for incremental sheet metal forming by means of electromagnetic and electrohydraulic high-speed forming
- 14:20 Pascal Krutz, André Leonhardt, Alexander Graf, Sven Winter, Matthias Rehm, Verena Kräusel and Martin Dix: Development and testing of a flexible test bench for high-speed impact shear-cutting with linear motors
- 14:45 Elmar Galiev, Sven Winter, Maik Linnemann, Lisa Winter, Verena Psyk and Verena Kräusel: Numerical and experimental study of high-speed impact shear cutting of DC06 steel
15:10 Coffee Break
15:30 Parallel Sessions
Incremental forming
Session chair: Prof. Fabrizio Micari
- 15:30 Jan-Erik Rath and Thorsten Schüppstuhl: Die-Less Forming of Fiber-Reinforced Thermoplastic Sheets and Metal Wire Mesh
- 15:55 Thomas Bremen, David Bailly, Marthe Vanhulst, Hans Vanhove, Joost R. Duflou and Gerhard Hirt: Development of a Collaborative Online Knowledge Management System for Incremental Sheet Forming
- 16:20: Andreas Hetzel, Michael Lechner and Marion Merklein: Investigation on the shear cutting of functional components manufactured in an orbital forming process
- 16:45: Nikhil Bari and Shailendra Kumar: Experimental investigation on thinning and forming force acting on Multi-stage single point incremental forming
Material characterization
Session chair: Dr. Michael Lechner
- 15:30 Denise Beitelschmidt and Harald Schmid: Strain analysis – finding the suitable measurement system
- 15:55 Peter Hetz, Marcel Rentz and Marion Merklein: Contact pressure-dependent friction compensation in upsetting tests with miniaturized specimens
- 16:20 Sara Bocchi, Gianluca D’Urso and Claudio Giardini: Preliminary study of the mechanical characteristics implementation of Friction Stir Welded AA2024 joints by adding pure copper
- 16:45 Jonas Reblitz, Ricardo Trân, Verena Kräusel and Marion Merkleinl: Evaluation of the properties of AA7020 tubes generated by a heat treatment based hydroforming process
17:10 End of scientific programm
18:30 Start of social events (Guided City Tour, Visiting a Beer Cellar)
Tuesday, April 4th 2023
09:00 Plenary Session
- Dr. Tassilo Christ: Digitizing the Sheet Metal Value Chain – Use Cases and Challenges
Like all corporates the sheet metal industry is facing numerous business challenges. Ever Increasing quality demands, tightening margins, shrinking lot sizes and increasing product individualization are aggravated by disrupted supply chains, a lack of skilled workforce and increasing requirements towards sustainability in production, energy management and recycling processes. Enhanced automation and efficiency optimization of all manufacturing steps are – and have always been – the means to cope with these challenges. Continuing this logic the “fourth industrial revolution” meets the pressure to innovate by establishing an ever more complete digital end-to-end representation of the value chain from raw material extraction and supply chain to production processes and client-side product life-cycle. In this presentation we discuss three particular added value aspects delivered by digitization in the sheet metal industry and the challenges associated therewith. The examples originate from our collaboration with the LFT team and different industrial corporates and cover inline quality control with AI-based image recognition tools, cross-corporate data exchange along hybrid manufacturing processes and cross-domain simulations in sheet metal forming.
09:30 Change to Sessions
09:40 Parallel Session
Modelling
Session chair: Prof. Lukasz Madej
- 09:40 Sven Harzheim, Martin Hofmann and Thomas Wallmersperger: Numerical Investigation on the Influence of Hydroxide Production on the High-Cycle Fatigue Behavior of Clinched Joints
- 10:05 Christian Roman Bielak, Max Böhnke, Johannes Friedlein, Mathias Bobbert, Julia Mergheim, Paul Steinmann and Gerson Meschut: Numerical analysis of failure modeling in clinching process chain simulation
- 10:30 Max Böhnke, Christian Roman Bielak, Johannes Friedlein, Mathias Bobbert, Julia Mergheim, Gerson Meschut and Paul Steinmann: A calibration method for failure modeling in clinching process simulations
Presses and press tools
Session chair: Prof. Andrea Ghiotti
- 09:40 Michele Brun, Enrico Simonetto, Andrea Ghiotti and Stefania Bruschi: Friction behavior under magnetorheological lubricant in sheet metal forming process
- 10:05 Michael Ott, Yiran Li, Julian Krasselt, Florian Steinlehner, Patrick Haberkern, Albert Albers and Wolfram Volk: Numerical and Experimental Investigation on the Applicability of Elastomer Tooling Components for the Manufacturing of Undercut
- 10:30 Gandjar Kiswanto, Hans Thiery Tjong, Siska Titik Dwiyati, Sugeng Supriadi, Wildan Zulfa Abdurrohman, Edward Joshua Patrianus Mendrofa and Raditya Aryaputra Adityawarman: Development of Progressive Tool System for Ultrasonic Vibration Assisted Microforming
10:55 Coffee break
11:15 Parallel Sessions
Warm and hot forming
Session chair: Prof. Bernd-Arno Behrens
- 11:15 Archit Shrivastava and Ravi Kumar Digavalli: Effect of process variables on interface friction characteristics in strip drawing of AA5182 alloy in warm forming temperature range
- 11:40 Franz He and MarionMerklein: Investigation of the influence of workpiece-side parameters on the layer formation of zinc-coated boron-manganese steel
- 12:05 Mohamed Harhash, Wei Hua, Gerhard Ziegmann and Heinz Palkowski: Warm Forming of Thermoplastic Fibre Metal Laminates
Sustainability
Session chair: Prof. Joost Duflou
- 11:15 Benedikt Uhe, Clara-Maria Kuball, Marion Merklein and Gerson Meschut: Approach for a sustainable process chain in manufacturing of fasteners for mechanical joining
- 11:40 Gerd Reichardt, Mathias Liewald and Kim Riedmüller: A study on cost-efficient and economic tooling concepts for dry deep-drawing using volatile lubricants
- 12:05 Antonio Piccininni, Angela Cusanno, Giuseppe Ingarao, Gianfranco Palumbo and Livan Fratini: Optimization of the Sheet Hydroforming process parameters to improve the quality of reshaped EoL components
12:30 Lunch
13:40 Plenary Session
- Prof. Dietmar Drummer: ORGANOSHEETS – promising material class for function integrated lightweight structures and circle economy
Endless fiber reinforced plastics are well known as the best material solution for weight specific mechanical properties. Semi finished sheets, made of thermoplastic polymers with endless fiber reinforcement, so called Organosheets, offer many . different integrated functions and can be formed easily and fast to complex products. Their ability for process combinations . i.e with further mass production processes like injection molding or with joining technologies and their ability for recycling . opens new fields of sustainable lightweight structures.
14:10 Change to Sessions
14:20 Parallel Session
Joining by forming
Session chair: Prof. Gerson Meschut
- 14:20 Sven Martin and Thomas Tröster: Method for Considering the Process Chain in the Design Process of Clinched Components
- 14:45 Benjamin Gröger, Jingjing Wang, René Füßel, Juliane Troschitz, Daniel Köhler, Christian Vogel, Andreas Hornig, Robert Kupfer and Maik Gude: Numerical and experimental investigations of piercing fibre-reinforced thermoplastics by plastic deformation
- 15:10 Christoph Zirngibl, Sven Martin, Christian Steinfelder, Benjamin Schleich, Thomas Tröster, Alexander Brosius and Sandro Wartzack: Methodical Approach for the Design and Dimensioning of mechanical Clinched Assemblies
Material characterization
Session chair: Prof. Ravi Kumar
- 14:20 Rui Sampaio, João Pragana, Ivo Bragança, Carlos Silva, Chris Nielsen and Paulo Martins: On the Utilization of Radial Extrusion to Characterize Fracture Forming Limits. Part I – Methodology and Tooling
- 14:45 Rui Sampaio, João Pragana, Ivo Bragança, Carlos Silva, Chris Nielsen and Paulo Martins: On the Utilization of Radial Extrusion to Characterize Fracture Forming Limits. Part II – Testing and Modelling
- 15:10 Emad Scharifi, Sebastian Hirte, Steffen Lotz, Michael Mlynek, Ursula Weidig, Agim Ademaj and Kurt Steinhoff: Characterization of macroscopic local deformation behavior of thermo-mechanically graded high strength aluminum and steel alloys
15:35 Coffee Break
15:55 Parallel Sessions
Joining by forming
Session chair: Dr. Michael Lechner
- 15:55 Thomas Borgert, Moritz Neuser, Eugen Wiens, Olexandr Grydin, Werner Homberg and Mirko Schaper: Influence of thermo-mechanical joining process on the microstructure of a hypoeutectic aluminium cast alloy
- 16:20 Harikrishna Rana, Vivek Patel, Gianluca Buffa, Livan Fratini and Rosa Di Lorenzo: Influence of distinct tool pin geometries on joint resistance, plastic material flow, and microstructure of friction stir welded aluminum 8090 alloy
Warm and hot forming
Session chair: Dr. Emad Scharifi
- 15:55 Maria Emanuela Palmieri and Luigi Tricarico: Numerical-experimental study of a tailored press-hardening technology with intermediate pre-cooling to manufacture an automotive component in advanced high strength steel
- 16:20 Alborz Reihani, Sebastian Heibel, Thomas Schweiker and Marion Merklein: Examination of controlled thermal radiation exchange for the production of tailored properties on press-hardened components
- 16:45 Zheng Liu, Enrico Simonetto, Andrea Ghiotti and Stefania Bruschi: Investigation on the inter-ply friction when deforming magnesium-based fibre metal laminates at elevated temperature
17:10 End of scientific programm
19:00 Conference dinner
23:00 End
Wednesday, April 5th 2023
09:00 Plenary Session
- Prof. Jian Cao: AI for forming and additive manufacturing
Current research efforts at our manufacturing group are rooted in advancing new flexible manufacturing processes using the combination of the mechanics-driven and data-driven approaches. In this talk, I will share our recent work towards the integration of the fundamental process mechanics, process control, and techniques including machine learning to achieve desired properties.
09:30 Change to Sessions
09:40 Parallel Session
Incremental forming
Session chair: Prof. Luigino Filice
- 09:40 Philipp Müller, Bernd-Arno Behrens, Sven Hübner, Jan Jepkens, Hendrik Wester and Sven Lautenbach: Development of Polygon Forming Processes for Aerospace Engineering
- 10:05 Verena Kräusel, Tobias Klinger, Jakub Korenek, Alexander Pierer, Dieter Weise, Peter Scholz, Jana Petru, Jiri Koziorek, Michal Prauzek, Francois Rosoux and Lukasz Madej: Investigation of the suitability of a tool element manufactured by fused filament fabrication for incremental sheet metal forming
- 10:30 Marthe Vanhulst, Hans Vanhove, Yannick Carette and Joost R. Duflou: Reverse Rigid Body Motion in Multi-stage Single Point Incremental Forming
- 10:55 Giuseppina Ambrogio, Giuseppe Serratore, Fabrizio Micari and Luigino Filice: Numerical model design for accuracy prediction of parts made by hybrid incremental sheet forming
Processes
Session chair: Prof. Hinnerk Hagenah
- 09:40 Miriam Leicht, Martin Kraus, Andreas Rohrmoser and Marion Merklein: Experimental study of the potential for extending the process limits in multi-stage forming of micro gears from sheet metal by a local short-term laser heat treatment
- 10:05 (Marco Walther), Fabian Dietrich, Matthias Nestler, Verena Kräusel and Matthias Kolbe: High speed impact cutting of continuous fiber reinforced thermoset plastics
- Daniel Schmid and Marion Merklein: Definition and validation of a customized classification system for sheet metal bending parts
- 10:55 Bernd-Arno Behrens, Daniel Rosenbusch, Hendrik Wester, Joshua Weichenhain and Philipp Althaus: Numerical analyses of the influence of a counter punch during deep drawing
11:20 Coffee Break
11:40 Parallel Sessions
Processes
Session chair: Prof. Giuseppe Ingarao
- 11:40 Luca Giorleo and Elisabetta Ceretti: Stainless steel deep drawing with polymer punches produced with Fused Filament Fabrication technology: effect of tool orientation on the printing plate
- 12:05 Bastian Richter, Benedikt Neitzel and Florian Puch: Extrusion as an Energy-Efficient Manufacturing Process for Thermoplastic Organosheets
- 12:30 Hans Vanhove, Caroline Mossay and Joost Duflou: An experimental study of bushing formation during friction drilling of Titanium grade 2 for medical applications
12:55 Conference closure
13:05 Lunch
14:00 End of conference